In order to maintain an advantage over competitors, manufacturers must use the most efficient, precise, and innovative technologies. While traditional rotational molding has long been a trusted method for producing durable and complex plastic parts, SMART molding has been revolutionizing the process. If you’re not sure whether SMART molding is right for you, we’re providing you with all the information you need to make an informed decision for your business.
What is SMART Molding?
Before we can dive into the advantages of SMART molding over traditional rotational molding, we must first identify what they are. Traditional rotational molding involves heating a plastic polymer inside a mold. This mold then rotates, coating the inside with the polymer. From there, it’s allowed to cool and removed from the mold. The final result is a tight tolerance, hollow product.
SMART molding operates in the same way but offers a few key differences. First, the SMART molding machine is more compact and efficient, which reduces energy consumption. It also offers 42 mold temperature probes and zoned heat input, which allows for better control over part thickness and quality. Lastly, SMART technology supports a wide range of polymers, which ensures we can meet diverse customer needs.
Advantages of SMART Molding Over Traditional Rotational Molding
Higher Production Rates
SMART machinery can double production rates, which can help you get to market faster. Traditional rotational molding can achieve 2,000 to 2,500 parts per tool. SMART options can reach 4,000 to 5,000 parts per tool.
Energy and Material Efficiency
The direct electric tool heating and zoned control features allow us to reduce material consumption and eliminate post-molding fabrication steps. With controlled cooling, we’re able to prevent warping and ensure consistent quality. Overall, this leads to lower energy consumption and more sustainable manufacturing processes.
Superior Quality and Consistency
SMART machinery is able to produce high-strength, complex-shaped parts with excellent surface finish options. The equipment offers unmatched controllability, which ensures identical part production across all machines.
Real-World Results from GVL Poly
In theory, this kind of rotational molding sounds like a great solution. But, does it really work in practice? When GVL Poly transitioned a customer product from traditional molding to SMART molding, the results were impressive:
- Part cost reduced by 23%
- Material consumption reduced by 11%
- Production increased by 50%
- Energy consumption cut by 35%
- Four post-molding fabrication steps were eliminated
These outcomes underscore the significant benefits of SMART rotational molding, from cost savings to improved efficiency and quality.
Work with GVL Poly for Your SMART Molding Needs
Have questions about SMART molding? Our team is happy to answer them. With more than 30 years of experience, we’re here to help you determine if this process is right for your business. And when you’re ready to start manufacturing, we’ll be here to support you. Our services are backed by experienced machine operators, engineers, designers, tool builders, and other professionals. When you work with us, you can be sure you’re getting the best products possible.
Let’s Make Something Great Together
Ready to learn more about our services? Reach out to our team for a no-strings-attached consultation.
